Oct 31 2009

I Tried Hypertufa But My Project Crumbled Apart!

A Frustrated Hypertufa Trough Maker Seeks Helpful Advice

I received an email this week asking me:

A friend and I tried one of your basic hypertufa recipes without adding the fiber mesh. Our results are very crumbly. I think we goofed by not using it, right? Where does one find fiber mesh? NewLearner

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My reply:
Hi NewLearner:

I hate to say it, but I don’t believe the lack of fiber mesh in your basic recipe was the cause for a crumbly failure. Sounds like the amount of water you used and/or wrong proportions of ingredients was your problem.

You didn’t tell me the “basic” ingredients you used, nor the ratios. Too much or too little water is often the cause of failed hypertufa recipes. Sometimes too much of one of the dry ingredients can be the culprit. Since I wasn’t there to observe you mixing up the recipe, I can’t be more specific in figuring out the cause.

I suggest you (re)read this article: Hypertufa Recipe Mixing Guidelines.

About where to find the fiber mesh – you can check with commercial concrete companies if you cannot find it in retail stores that have a good assortment of concrete products. Fiber mesh can sometimes be hard to find in certain areas of the country. I also suggest you Google “fiber mesh for concrete” and many results will come up and you’ll find online sources.

Also read the blog post I wrote on just this subject: locating silica fume and poly fibers. I believe you’ll find it quite informative and helpful.

Remember … hypertufa “success” often takes a couple failed attempts. Really. Portland cement can be temperamental to work with. Most crafters really have to get the hang of the correct water ratio in relation to the portland cement, along with following proper curing methods. Keep trying your hand at small projects (less wasted materials) until you believe “you’ve GOT IT!” ;)


May 20 2009

A Hypertufa Recipe’s #1 Cause For Failure – Water!

Avoiding Project Mishaps When Adding Water
To Your Dry Hypertufa Ingredients

Without a doubt, the amount of water mixed in with the dry hypertufa recipe’s ingredients is the most critical and determining factor of success or failure! Let’s call it your “make it or break it” ingredient. Why do I say this, you ask? Well …

Nearly every crafter who is new to working with hypertufa adds in too much water. (This mistake also applies to newbies who are trying to mix up a concrete recipe.) Too much water makes a recipe mixture that slumps badly. In other words, slumping means that your wet hypertufa just sort of slips off the sides of whatever you are applying it to. And there it is, sitting in a very wet blob on your work surface. :(

Even just an itty-bitty too much water can cause problems. Though you may think you’re doing quite well because you are able to keep the ‘tufa clinging to the vertical sides of your mold, just a hair too much water most likely will guarantee that you’ll end up with “weak” hypertufa. Weak meaning though it may appear to be curing properly, it might crack or crumble when you go to unmold it. Or it might survive the unmolding, but may fall apart during the hardening (curing) phase. Or it might make it through all of the cure … and then fall apart on you soon thereafter.

Yes … working with anything containing Portland cement can be tricky. Even professionals who pour concrete driveways and sidewalks (as examples) can have sloppy disasters on their hands if the ratio of water gets goofed up. So … how do you get the hang of how much water is or isn’t just right for a successful batch of hypertufa? I’ll tell you …

But first – as I ALWAYS encourage everyone who is new to working with hypertufa or concrete recipes – PLEASE do yourself a favor a try your hand at a small project. In this way if you do have a disaster, you’ll not have wasted a lot of ingredients. As a matter of fact, I have a beginner’s recipe on my website, which can help save you a little money if you want to give hypertufa a try and see if it’s something you really enjoy working with: Hypertufa Recipe For The Beginner.

Back to learning about the water ratio … understand that the consistency of wet mix you want SHOULD NOT look like the concrete you see being poured for sidewalks, driveways, patios and the like. No … what you want is more of a peanut butter consistency. A wet mix that you can hold in your hands and form a nice ball with, and when you give it a squeeze just a DROP (or two) of water will drip from it.

The magic trick to estimating the right amount of water for success is to add in the water in VERY small increments, and then stir, stir, stir! Wait a moment and if it appears dry and crumbly, add in a LITTLE bit more. Then stir, stir, stir again. Err on the side of your mix looking just a bit dry versus it appearing to look “just right”.

Walk away from your wet mixture at this point for about 10 minutes. Really! You know why? Within 10 minutes the recipe is going to go through a slight chemical change and the water is being absorbed even more by the dry ingredients.

After 10 minutes come back. How’s the batch of ‘tufa look? Can you make a ball of hypertufa in your hand as I explained before? If your mix is just a bit dry … then add only a tiny bit more water. Maybe a tablespoon or so and stir, stir, stir. Your mix should be ready to be applied at this point.

This is about all I can teach you about the right amount of water for a hypertufa recipe. (Sorry I can’t be standing right there next to you to demonstrate! :D  ) As the saying goes “Practice WILL make perfect”!

But what I and almost every other person who has worked with hypertufa have found, is that it is amazing that you can be mixing and carefully and slowly adding the water, and you’ve almost got it just right and then you think, “Hey! I’ll add just another little splash of water”, and … it’s a splash too much! Perhaps only one tablespoon was all that was really needed.

The result from that extra splash? Hypertufa that begins slipping, sliding and slumping down the sides of your mold.

I’m not trying to scare you away from trying your hand at making something with hypertufa. Not at all! What I’m trying to do is alert you to what is the #1 biggest mistake most every crafter makes in the beginning. Disaster can strike even after we’ve had many successful projects, normally because we get a little lax in paying attention to the careful addition of water.

So again, let me stress, though many crafters are successful in their very first attempt of working with ‘tufa and end up with a nice large trough or planter, I can only encourage you to start small. Get the hang of working with hypertufa recipes and then graduate to larger projects.

Good luck! ;)


Mar 26 2009

Hypertufa Recipe Without The Peat Moss

What Is A Good Substitution For Peat Moss?
It Is An Environmental “No-No” In The UK

I received an email from Mike who asked:

I am very interested in your excellent web site and in particular hypertufa recipes and projects.

I am based in the UK and peat is a big “no-no” environmentally. Can you recommend a peat substitute for hypertufa recipes? What is the function of peat in hypertufa? Sorry to bombard you with queries.

Best wishes. Mike

My reply:
Hi Mike:
Thank you for contacting me.

Interesting, I did not know peat moss is a complete “no-no” in the UK! (How come, if I may ask? There is so much of it in the world it certainly is a “renewable” plant/product, and I have read that Canada, for instance, does practice controlled harvesting.)

Anyway, you can use coir. I am not personally acquainted with using it, but I am aware some folks do use it as an acceptable substitute for the peat moss. I do have detailed information about a coir based hyperturfa recipe on my website (thanks to your inquiry.)

But, here is the basic recipe. As is most often the case with hypertufa recipes, you may need to adjust a ratio of one of the ingredients (normally it’s the amount of water used or not used). Try a smaller project before you tackle a huge project! ;)

Basic Hypertufa Recipe Using Coir In Place Of Peat Moss
3 parts coir (coconut fiber)
2 parts Portland Cement type I-II
3 parts perlite
(water as needed for proper consistency)

To read all the information, please go to: Hypertufa Recipe using Coir.

About the purpose of the peat in hypertufa: over time, if left out in the elements (your garden), the peat will decompose, leaving pits and crevices. This replicates real Tufa rock, which is the whole idea of folks working with hypertufa. I will assume the coir will decompose, but maybe will take a little longer to do so??

I do hope this info helps.

~~~

Mike emailed me back and said:

Thank you Claudia for all the information.

There’s still plenty of peat around in all purpose compost here and you can still get peat but it’s known as being an unsustainable resource and all the big retailers have policies to reduce and eradicate it over the next few years.


Feb 20 2009

Hypertufa Recipes Tip – Help! I Can’t Find Peat Moss

How Important Is Peat Moss In A Hypertufa Recipe?
Is It OK to Substitute Another Kind Of Moss??

I received an email in late winter from Becky asking:

Claudia, Thank you so much for writing the Hypertufa How-To eBook as you did an outstanding job! So much info to pour over. It is a great resource guide for newbies like me.

I can’t wait to get started! But my problem is that I’m having trouble finding “PEAT” moss. I have found Reindeer moss, sheet moss, Spanish and Wood moss. Will any of these mosses work?

Is one type of moss better for a hypertufa recipe than another? Thanks for your time, Becky

My reply:
Hi Becky:
First, THANK YOU so much for the kind compliments. I tried my best to “over deliver” the information in my Hypertufa eBook.

About peat moss … I looked at your eBook purchase receipt and see you live in Ohio. Well…you should have NO problem finding PEAT moss (no … it is not the same as any of the mosses you listed). To be more specific, you want to look for “sphagnum peat moss”.

It is pretty darn easy to find, too. You’ll be able to find peat moss at any Lowe’s or Home Depot, or any gardening center that sells packaged soils. It is around $4 or $5 (cheap) to buy a very large package of it. (I suggest you go and look where all the packaged soils are kept in the outside garden depts. of the stores i mentioned. You’ll find peat moss, not to worry!)

The kind you want to buy is compressed into a rectangular “bale” and wrapped in plastic like this photo: bale of peat moss

I don’t know the brand name off-hand that Lowe’s or H-Depot sells, but the point I’m making here with this photo is go and look for a very large squared/rectangular shaped compressed bale.

I know I can buy it right now at either store, but I am here in Tennessee and maybe because you are in Ohio and it is still super cold up there, they might not have it stocked yet. But they will … gardeners use it all the time to amend their garden soils with.

This should be the answer you were looking for.  :)  

And welcome to making garden art with homemade hypertufa recipes! Have fun with all your ‘tufa projects!