Hypertufa Can Be Used To Repair Concrete
But There Are A Few Things To Keep In Mind
I received this email:
My 14-year old pond is showing signs of wear … the initial waterfall & trough were made of dyed concrete supplemented with mountain rocks. The concrete has some cracks and the mortar between the rocks is pulling away.
Can hypertufa be used to make repairs and rework my filter’s waterfall coming out of a larger filter so that it would appear similar to the original rock/mortar work? I’d like to purchase your Hypertufa How-To eBook, but I’d like to know if hypertufa is the correct medium to use or should I return to a portland/sand mix?
Also I’d like to supplement the large rocks with more faux rock. Thanks for your help.
My reply:
Hi:
These are some good questions and I’ll do my best to steer you in the right direction.
About hypertufa, the first thing I want to say is the whole purpose of using a hypertufa recipe is to replicate real Tufa rock. Peat moss is an all important ingredient in hypertufa recipes because over time, the peat moss decomposes and leaves pits and crevices like you find in real Tufa rock.
So … the use of hypertufa to make rocks will end up looking a bit different from the dyed concrete rocks and mountain rocks you currently have. I’m not saying this is a “bad thing” … just depends how similar you wish to match the job.
The other issue that comes to mind is the fact you said dyed concrete – can you replicate the color in whatever recipe you concoct to make new rocks and/or do the patch work?
But all this being said, sure you can certainly use hypertufa to spruce up everything. ‘Tufa can be colored with different colorants, and you can use white Portland cement if need be to better achieve a specific color. (However be aware it might be hard to find in your area.)
Here’s great info on concrete and hypertufa colorants sitting on my website: concrete and hypertufa colorant guides. Scroll down about half-way on the page to find the link to the PDF colorant guides.
I also have a hypertufa mortar recipe that goes beyond a plain portland & sand mix that you might find useful. Here’s the link: hypertufa mortar recipe.
Here’s a faux rock recipe that is great for projects like yours where constant contact with moisture is an issue: faux rock recipe.
And make sure to use a bonding agent on the “old” surfaces before you apply the new mixture, whether it be hypertufa or a concrete mixture.
That’s about it in a nutshell. This project more than likely will be a bit more complicated than just a simple “slap & patch” job.
Oh … I do have more information in my Hypertufa How-To Manual about making forms for larger rocks and boulders.
Good luck with your project!